FARWARDER Mold Manufacturing CNC Machining Service
FARWARDER’s technical department has the design and development capabilities to provide you with one-stop customized services from design to delivery of mold manufacturing CNC machining.
FARWARDER mold manufacturing CNC machining technology is rich and has high machining accuracy. Our mold manufacturing CNC machining processes mainly include CNC milling, CNC turning, precision grinding, and EDM wire cutting. Among them, precision grinding can achieve a flatness and perpendicularity of 0.1mm, and a surface roughness of Ra0.8μm. EDM wire cutting is often used to process complex mold cavities and complex shapes.
FARWARDER mold manufacturing CNC machining can process a large number of raw materials. We can not only process cold work die steel, hot work die steel, plastic mold steel, carbon structural steel, aluminum alloy, copper alloy and other metal materials for you,but also non-metallic materials such as plastics and polymer materials, meeting your metal CNC machining and non-metal CNC machining needs. The molds manufactured by FARWARDER CNC machining are widely used in the aerospace industry, automobile manufacturing, medical device manufacturing, energy industry, and chemical industry.
Product by Material
FARWARDER Mold Manufacturing CNC parts are mainly divided into die steel molds, high-speed steel molds, carbon structural steel molds, aluminum molds and copper molds according to materials.
Hot Working Die Steel Molds
High-Speed Steel Molds
Carbon Steel Molds
Aluminum Molds
Copper Molds
FARWARDER's CNC Machining Capabilities for Mold Manufacturing
FARWARDER has mature CNC machining technology for mold manufacturing. Our process personnel can select the appropriate CNC machining technology based on your product characteristics. Our five-axis CNC machining can complete complex surface contour forming in one clamping, which can be used to manufacture precision molds with complex structures and extremely high precision; the wire EDM process uses electrode discharge corrosion and charged metal wire cutting, which is often used to manufacture hard materials and complex geometric shapes that are difficult to process with traditional cutting methods; precision grinding is often used to process molds with extremely high surface quality requirements.
Advantages of FARWARDER Mold Manufacturing CNC Machining
FARWARDER’s CNC machining for mold manufacturing has the following advantages:
- High precision: CNC programs are used to control high-precision machine tool processing to reduce the errors caused by manual operation in traditional mold processing methods;
- High efficiency: CNC processing has a high degree of automation, reducing labor and machine tool rotation time;
- Low cost: material cost, labor cost, and rework cost are lower than traditional mold processing costs;
- Complex precision molds can be processed: five-axis CNC processing and EDM wire cutting can be used to process complex molds;
5、Customization capability: The mold structure and tolerance can be quickly adjusted to meet the customer’s customized CNC processing needs.
FARWARDER Mold Manufacturing CNC Machining Surface Treatment
FARWARDER mold manufacturing CNC machining parts have extremely high requirements for surface quality, and the surface treatment process is crucial to improving mold quality. FARWARDER’s mold manufacturing CNC machining parts surface treatment is mainly divided into three types: anodizing, electroplating and chemical plating. Among them, aluminum alloy can obtain excellent conductivity and enhance wear resistance and corrosion resistance through hard anodizing, sulfuric acid anodizing, electroplating copper, electroplating nickel, and chemical nickel plating; stainless steel can improve surface roughness, reduce friction, and enhance corrosion resistance and wear resistance through passivation and polishing.
If you have any of the above requirements, please contact us！
FARWARDER Mold Manufacturing CNC Machining Quality Control
FARWARDER uses a comprehensive quality management system and advanced testing equipment to control the quality of mold manufacturing CNC machining and provide you with high-precision CNC machining services. In terms of quality management system, FARWARDER has passed the ISO9001 quality system certification, which serves as a guiding document for the operation of the company’s quality system; in terms of testing equipment, FARWARDER has high-end testing equipment such as three-coordinate measuring instruments, spectrometers, height gauges, etc. for precision testing; in terms of inspector training, FARWARDER regularly organizes training sessions for inspectors to enhance their professional skills.
The main factors that affect the mold quality are the reasonableness of structural design, mold material selection, processing accuracy, and surface treatment quality.
① Carbon structural steel: 45# steel, Q235 steel
② Alloy structural steel: 40Cr steel
③ Mold steel: P20 steel, 718 steel, NAK80 steel, S136 steel
④ Aluminum alloy: 6061 aluminum sheet
⑤ Cast iron: gray cast iron HT150
Annealing, tempering, quenching, normalizing, quenching and tempering, carburizing, and nitriding.
